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Title

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Lean Manufacturing Engineer

Description

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We are looking for a Lean Manufacturing Engineer to join our dynamic team and lead the implementation of lean principles across our production operations. As a Lean Manufacturing Engineer, you will be responsible for identifying opportunities to eliminate waste, streamline processes, and enhance overall operational efficiency. You will collaborate closely with cross-functional teams, including production, quality, engineering, and supply chain, to drive continuous improvement initiatives and foster a culture of operational excellence. In this role, you will analyze current manufacturing processes, collect and interpret data, and use lean tools such as value stream mapping, 5S, Kaizen, and root cause analysis to develop actionable improvement plans. You will also facilitate training sessions and workshops to educate employees on lean methodologies and best practices. Your expertise will be critical in supporting the achievement of key performance indicators (KPIs) related to productivity, quality, cost reduction, and safety. The ideal candidate will have a strong background in manufacturing engineering, a deep understanding of lean principles, and a proven track record of successfully leading process improvement projects. You should possess excellent problem-solving skills, strong communication abilities, and the capacity to influence and motivate teams at all levels of the organization. Experience with Six Sigma, project management, and change management is highly desirable. As a Lean Manufacturing Engineer, you will play a pivotal role in driving our company’s commitment to operational excellence and customer satisfaction. If you are passionate about process improvement, thrive in a fast-paced environment, and are eager to make a tangible impact on manufacturing performance, we encourage you to apply.

Responsibilities

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  • Lead and implement lean manufacturing initiatives across production lines.
  • Analyze and map current processes to identify waste and improvement opportunities.
  • Facilitate Kaizen events, 5S programs, and continuous improvement workshops.
  • Develop and track key performance indicators (KPIs) for process improvements.
  • Collaborate with cross-functional teams to drive operational excellence.
  • Provide training and coaching on lean principles to employees.
  • Conduct root cause analysis and implement corrective actions.
  • Support new product introductions and process changes.
  • Document and standardize best practices and procedures.
  • Report progress and results to management.

Requirements

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  • Bachelor’s degree in Engineering, Manufacturing, or related field.
  • 3+ years of experience in a manufacturing environment.
  • Strong knowledge of lean manufacturing principles and tools.
  • Experience leading process improvement projects.
  • Excellent analytical and problem-solving skills.
  • Strong communication and interpersonal abilities.
  • Proficiency with data analysis and process mapping software.
  • Certification in Lean, Six Sigma, or similar preferred.
  • Ability to work collaboratively in cross-functional teams.
  • Project management experience is a plus.

Potential interview questions

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  • Describe your experience with lean manufacturing tools and methodologies.
  • Can you provide an example of a successful process improvement project you led?
  • How do you approach resistance to change within a team?
  • What lean metrics do you consider most important and why?
  • How do you prioritize multiple improvement initiatives?
  • Describe your experience facilitating Kaizen or 5S events.
  • What role does data analysis play in your process improvement work?
  • How do you ensure sustainability of implemented changes?
  • What challenges have you faced in implementing lean principles?
  • Are you experienced with Six Sigma or other continuous improvement frameworks?